100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Wiring a winch is often a fearful task. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. You may wish to keep the engine running while using this winch, to continually recharge the battery. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. How to Install a Badland ZXR 12000 Lb. 3491 Mission Oaks Blvd. What is the Badland ZXR 12000 Lb Winch Best For? Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Drum: 6. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Correct any such issue before use. For California consumers: more information about our privacy practices. Thanks. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Do not use the winch even if minor damage appears. Electrical winches can perform at their maximum potential for a limited amount of time. What other Badland 2500 winch parts do you think are perfect? I dont know about you but that is a big advantage for me. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. They are appropriately priced, and are easy to install. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. But some consumers actually reported that it exceeded that weight. It's just that simple! For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Do not continue use of the winch until the battery is completely run down. Drill holes appropriate for the hardware at the marked locations. This step is necessary to ensure your safety while using the unit. It offers safer off-roading, fun, and endurance in the toughest conditions. Move Clutch Handle to the Released position. The wireless remote controller box will act as a receiver for the wireless remote. The book said relay. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Loose or corroded battery cable connections. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Do not loop the wire rope around object and hook onto itself. Save $250.00 by shopping at Harbor Freight. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Thanks Clarence. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? do you have a replacement motor for 3500lb winch sku68145? PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. I have a 2000 winch and use it to load my golf cart on the trailer. Use a winch cover that can protect from sun damage. These cable ropes are specially built by coiling together metal wires that form a helix. However, using it to self-recover your vehicle or someone else's might require some practice and care. It reduces the load on the winch, allowing it to work longer with less heat buildup. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure the Winch will fit the chosen mounting area. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Always wear good heavy-duty leather gloves when working the winch. For a better experience, please enable JavaScript in your browser before proceeding. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Run in short bursts without load until completely dry. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Insulate all exposed wiring and terminals after installation. Some main key features make this Badland winch stand out on the market. Do not wrap the wire rope around the object and hook onto the wire rope itself. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. The wire rope must be properly coiled under tension to be able to support a load without damage. This wire rope is kinked. Use as intended only. These carry important safety information. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. I do a review and install some new parts. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Please familiarize yourself with the part operation before using it. No hardware to mount or connect the electrical components. When you buy through links on our site, we may earn an affiliate commission. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Keeping a constant focus is more critical. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. These winches weigh around 90 pounds. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Insert Switch Assembly all the way into connector. Maintain labels and nameplates on the winch. I could try using a controller from another brand. Thank You I bought a 12000 zxr last year but never opened it until yesterday. To use the wireless remote, switch ON the wireless receiver switch on the control box. The controller box for my ATV harbor Freight winch got smashed. Please read our review of this wireless remote switch. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. The items listed here are very good items. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. If problem persists, a qualified technician needs to check and repair. Also go over some things th. Please familiarize yourself with the operation of your winch before using it. The Badland will be made in China using parts sourced horribly. Do not exceed the angles shown in Figure B for a roller fairlead. If not available , then a new controller from another winch could work. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Attach the black Battery Cable directly to the negative terminal of the battery. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Handlebar switch would be helpful in case of failure with wireless remote control. Some people are too busy knowing it all to ever learn anything. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. To use the wireless remote, lift the socket cover to plug the remote switch. Save my name, email, and website in this browser for the next time I comment. Connect the wire rope for a double line system as shown in Figure J below. Attach the red Battery Cable to the Circuit Breaker. As a result, it's safe. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. They are perfect Badland 2500 winch parts. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Lift the Socket Cover exposing the electrical switch connector. Do not power the hook all the way into the fairlead to prevent damage. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. These ropes can withstand high-pressure situations. Under 12000 lbs, it is understandable why the winch is slower than expected. Is there a replacement spool drum? According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Install the winch using hardware specified on the specification chart. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. I would like to get this other one working and install it on my trailer . A moment of inattention while operating winches may result in serious personal injury. It is used to alert you to potential personal injury hazards. When unpacking, make sure that the product is intact and undamaged. Save This Manual However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. It is affordable yet features extreme power and efficient, advanced design. They are less dangerous than steel cable when it breaks. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. 2500 lb or 3500 lb? If you have a wireless remote, connect the remote control receiver to the solenoid box. Read all instructions. The company focuses on the customer experience that this product provides. If voltage is present, replace motor. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Non-skid footwear is recommended. 2. These pieces (as long as they're not sewn in) can easily be repaired on your end. A road alligator jumped up and took out the controller box. View Available Parts. Drill pilot holes for the mounting screws. We hope these videos help inform your tool-buying decisions. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. With every winching circumstance, theres a risk of potential injury. Limitations apply. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. This makes it ideal for outdoor use, especially in humid and rainy climates. (Wire rope enters/exits at the top. Your email address will not be published. NO LOCKING MECHANISM. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. It is permanently damaged and must not be used. Do not operate the winch at extreme angles. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Universal Badland winch wired remote control supporting all the models. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. I have an old Badland ATV/UTV 3000 lb winch. One safety feature in this machine includes the automatic load brake. Im looking for a replacement tension plate for my 2500# badlands winch. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Good thing that there are winch manufacturing companies that do that. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Will sell for $280 firm! 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. Fairlead: 2. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Let's discuss some setbacks of this unit. I handle the research side of things here as well as product selection for gear reviews. Retails for 350 dollars plus tax. For using wireless remote, attach the remote controller switch to the solenoid. Most of the Badland winches carry the same ideal wiring pattern. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. New Badland ZXR 12000 winch, never been out of the factory box. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. I understand the alligator, are you looking for a controller box or a controller box? A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Safety Precautions:Take extra caution in every winching situation. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. hj60 pictures/PDF maintenance manuals storage: HF has parts. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Attach the black cable from the negative terminal of the battery to the winch. If you are looking at how to wire a badland 2500 pound winch? Press the ON/OFF button for 3 seconds to activate the wireless remote. To operate the winch, plug the remote into the socket connector. The next item on the list is a hawse fairlead. my cover got cracked and broken. This enables better control of the winch in unexpected situations. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Like the previous one, connect the black, red, and yellow cables with the winch. It is too late to reverse the damage at this point, the wire rope must be discarded. Will the new electronics parts that are available work on this winch? For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Do not open the housing. I did not see replacement cable for zxr-5000. Always take extra caution when installing any parts. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not use the winch if the wire rope is frayed, kinked or damaged. I haven't been planning on getting a winch in the near future, but the price is intriguing. Keep children and bystanders away while operating. The wireless remote controller will act as a receiver to operate the wireless remote. Keep this manual and the receipt in a safe and dry place for future reference. Remove old Wire Rope and attach new assembly. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Harbor Freight replaced it no problem. Run winch with vehicle motor running. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Follow the instructions thoroughly for making your winch install as easy as possible. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. The winch still runs. Oversized item: cannot be shipped to Alaska or Hawaii. I bought a 12000 zxr last year but never opened it until yesterday. Your email address will not be published. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Thanks for your help. We have other buying guides in the site. Download Badland ZXR 12000 Truck/SUV Winch Manual. Procedures not specifically explained in this manual must be performed only by a qualified technician. Replacement Parts in Stock. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. The design of the model's housing is weather-resistant and high-impact. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold The wireless remote controller will act as a receiver for the wireless remote. However, that is not the case with this unit. Winch, Badland ZXR 12000 lb. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Do not use the hand crank, if equipped, to "assist" the winch. Here are some of the top eye-catching pros of this product. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Please read our review on this wired remote switch. A double line system should be used whenever possible. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Badland Zxr 12000 Winch Wiring Diagram Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. The battery may be drained if you use the winch while the engine is not running. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Your email address will not be published. 3. Heres how you can do that: Thats all there is to it. Keep wire rope straight to avoid kinking the wire rope. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Keeping a constant focus is more critical. Nothing there nor Ebay. This does not influence the price or reviews. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Badland Winch Parts List: 1. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Do not lean over or come in contact with battery while making connections.

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