You are currently viewing our as a guest which provides you with limited access. Aircraft exhaust gaskets are BAD to leak. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Porsche 944 clutch master and slave . Kit of plugs for removal of air pump injectors . Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Aaron. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models $165.00. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Porsche 944 Exhaust Manifold 2.5cc 1988. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Price: 30.00. Remove the CO sample tube from the exhaust pipe. Please see our article on coolant draining and refilling. Remove the exhaust manifolds from the car. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Car Service Estimate . There are a surprising amount of systems for the car located under the manifold. This requires a 15 mm wrench or socket. All Rights Reserved. Watch this item. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). RELIABLE SHIPPING. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Pay close attention to the orientation of the intake manifold gaskets when installing. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Can't find what you're looking for? The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Porsche 944 Turbo (951) Technical Articles. Sponsored . Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. Auto. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. I prefer pulling the studs off the head. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. FEATURES: Fits: Porsche 944 Turbo 951. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Let me get the web team on it. Exhaust Manifold Back Removal (Normally Aspirated). NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. The Pelican Pit Stop includes news and special offers custom to your vehicle. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . Is this all correct or am I missing something obvious? Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. Designed using state-of-the-art technology and with customers in mind. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. 0:50. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. from United States + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Favourable Prices. Determine if the manifold is cracked or broken. You are going to be removing Allen head bolts from the engine. Disconnect all hoses from the intake manifold. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Top Rated Seller Top Rated Seller. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Adelaide CBD, SA . On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. . Also make sure the Allen socket is completely seated in the bolt head. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Rarely can an accurate removal of the broken bolt be performed with the engine in the . Remove the nuts on the turbocharger discharge pipe flange (near O. Remove and replace faulty exhaust manifold. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. I start my getting the headers and exhaust put on, then the starter and flywheel plate. RE: Boxster 986 exhaust Sunday, October 26, . "Race Only". Gaskets prevent leaks which rob performance. Loud! On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Hover to zoom. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. $133.24. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System -Remove cam tower-Drained oil and coolant . If equipped, connect the cruise control cable to the cruise control servo. This product is made of high-quality materials to serve you for years to come. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Set the manifold into position on the cylinder head. Victor Reinz Exhaust Seal. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). 0 # sp109844. These require two 15 mm wrenches or a wrench and 15 mm socket. Click to enlarge. Elring Exhaust Manifold Gasket. 20% VAT, excl. Connect the fuel supply and return lines. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Low Profile Setrab Fitting. Remove the oil dipstick tube to intake manifold mounting bolt. Picture 1 of 4. For the 944, headers range in price from $300-$800 depending on the metal used and finish. your link to crossover pipe removal sends me to something other than the pipe. Add to basket. When I did it, I removed the water line as well as the studs. Porsche 944 Exhaust Manifold 2.5cc 1988. Removing it is the only way to service or replace them. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Designed using state-of-the-art technology and with customers in mind. Pulling the waterpipe above the headers is not a bad idea. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. Exhaust Manifold Gasket by Elring. This will require partially draining the coolant system. Good condition. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. 944S / S2 / 968 / 928 cars may require . Support the exhaust with blocks or jack stands. On normally aspirated cars the bolt needs to be removed. If the nuts turn on the stud, the outside nut needs to be tightened. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Removing it is the only way to service or replace them. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. $82.00. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. PickleZygote Porsche 944 07k, . On top of that, the exhaust heat shields had rotted off and rattled. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. 5.Install the new gasket for intake manifold around water passages with gasket sealer. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). October 22nd, 2011. Sort by. Tap the manifold with a rubber mallet to free it up. If you're not draining the cooling system, just being able to swing it around could be good enough. 140.97 + 70.04 P&P . Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. All of these have to be taken out to remove the exhaust manifold. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. You are going to be removing Allen head bolts from the engine. Inspect exhaust studs, clean carbon and old gasket off cylinder head. All systems come complete with band clamps for installation. 1987 Porsche 944 . Also included is a Hex-Plus allen key for trouble free installation. Disconnect spark plug wires from spark plugs and move out of the way. This article will show you how. Brand New. Ensure the intake manifold lines up with the intake manifold brace. OEM. Contact the seller. Some coolant will come out of the turbocharger cooling jacket. Spray all the hardware with penetrating oil. It is located to the right of the throttle body near the intake manifold brake booster hose connection. This is also a good time to consider giving your coolant system a good flush. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair PRICE: 15.49 $1549 Install new exhaust manifold gasket. Buy it now. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . You'll need to loosen all the bolts and remove them. 2023 Lindsey Racing. Here is a video with the lights on in the test cell. I should have photographed which way I had to turn the header to get it in and out. Porsche 944 Turbo (951). Designed using state-of-the-art technology and with . Exhaust Manifold Right Fits 2001-2003 . You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . This time for the 944 NA. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. However, no wrench is need for the nut as it is tack welded to the flange. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. By continuing to browse the site you are agreeing to our use of cookies. Provide to get notified when a staff member responds to your question. But it can be done. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. Install the oil dipstick tube to intake manifold mounting bolt. I do recommend using new hardware when installing the exhaust system. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Please see our article on coolant draining and refilling. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Greatly reduced prices on many brand-name spares. "/> Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Item information. Secure payments via: Carriers: For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Magnaflow polished stainless steel - Blow through design. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. 304 Stainless Header Flanges For a Porsche 944. . (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Product Vehicle Years; 968 : 1992 - 1995 . Picture Information. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All $85.00 . No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. The early 951 headers are notorious for cracking. Not good. Add to basket. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. If you'd like to support the site and submit your own Technical Article, contact us here! This is still cross-linked incorrectly. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. Buy 1987 Porsche 944 EXHAUST MANIFOLD. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. http://www.youtube.com/watch?v=Y9b22O3QLaA a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . Direct Replacement for All cars Excluding 944 Turbo. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. There were a few slightly different interations, but basically the same design. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Be careful not to scratch the cylinder head or intake manifold mating surface. Remove the center header first. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com)

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